Dongguan Jialisheng Refrigeration Equipment Co., Ltd.
Dongguan Jialisheng Refrigeration Equipment Co., Ltd.
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JLSF-6HP Air Cooled Water Chiller Coating Machine, Vacuum Coating, Electroplating Oxidation
Product Description:
The vacuum coating chiller is a chiller used to cool the vacuum coating equipment. Its main function is to control the temperature of the reaction chamber, target material, vacuum pump and other equipment to ensure the stability of the equipment and the quality of the film.
Production Features:
The main features of the vacuum coating chiller are:
1. High-precision temperature control: The vacuum coating chiller can accurately control the temperature of the reaction chamber, target material and vacuum pump and other equipment by controlling the temperature and flow of cooling water, so as to ensure the stability of the equipment and the quality of the film.
2. Efficient cooling: The vacuum coating chiller can quickly reduce the temperature of the reaction chamber, target material, vacuum pump and other equipment through circulating water, and improve cooling efficiency and production efficiency.
3. Compact equipment structure: Vacuum coating chillers usually adopt a compact structure design, occupying a small space, and are easy to install and use.
4. Easy to operate: The operation of the vacuum coating chiller is relatively simple, only need to adjust the temperature and flow of cooling water to realize the control of the equipment.
5. Energy saving and environmental protection: The vacuum coating chiller adopts an energy-saving and environmental protection design, which can reduce energy consumption and environmental pollution.
Vacuum coating chillers have been widely used in electronics, optoelectronics, aviation, chemical and other industries. They can provide a stable cooling water source for vacuum coating equipment, ensure the stability of the equipment and the quality of the film, improve production efficiency and reduce production costs.
Working Principle:
The main components of an air-cooled chiller include a compressor, an air condenser, an expansion valve, and an evaporator. Here is a basic overview of its workflow:
1.The compressor takes in low-pressure, low-temperature refrigerant gas and compresses it into high-pressure, high-temperature gas.
2.This high-temperature, high-pressure refrigerant gas enters the air condenser, exchanges heat with the ambient air, and discharges heat to the environment, while the refrigerant condenses from a gaseous state to a liquid state.
3.The high-pressure refrigerant liquid passes through the expansion valve, the pressure suddenly drops, and it turns into a low-pressure and low-temperature refrigerant liquid.
4.The low-temperature and low-pressure refrigerant liquid enters the evaporator, absorbs indoor heat, evaporates into a gaseous state by itself, and the indoor temperature drops to achieve the purpose of refrigeration.
5.The refrigerant gas is sucked into the compressor again to complete a cycle.
The advantages of air-cooled chillers include simple installation, no need for cooling towers and cooling water pumps, and low maintenance costs. However, its efficiency is lower than that of water-cooled chillers, especially at high ambient temperatures, and its efficiency will be further reduced
| ① Compressor | ⑤ Evaporator | ⑨ Temperature sensor | ⑬ Bypass valve |
| ② Condenser | ⑥ Ball valve | ⑩ Water tank | ⑭ Low voltage controller |
| ③ Filter drier | ⑦ Antifreeze switch | ⑪ Water pump pressure gauge | ⑮ High voltage controller |
| ④ Expansion valve | ⑧ Float switch | ⑫ Water pump | ⑯ Pressure relief valve |
Techinical Parameters:
| Model | JLSF-1HP | JLSF-2HP | JLSF-3HP | JLSF-4HP | JLSF-5HP | JLSF-6HP | JLSF-8HP | JLSF-10HP | ||
| Cooling capacity | KW/h | 3.1 | 6.2 | 9.3 | 12.4 | 15.5 | 18.6 | 24.8 | 31 | |
| Kcal/h | 2,700 | 5,400 | 8,100 | 10,800 | 13,500 | 16,200 | 21,600 | 27,000 | ||
| Temperature range | 5℃-35℃(Below 0℃ can be customized) | |||||||||
| Power supply | 1PH-220V 50HZ/60HZ 3PH-380V/415V 50HZ/60HZ | |||||||||
| Total power | KW | 1.21 | 2.03 | 2.84 | 3.7 | 4.5 | 5.7 | 7.33 | 8.83 | |
| Compressor | Type | Hermetic scroll type or piston | ||||||||
| Power | KW | 0.75 | 1.50 | 2.25 | 3.00 | 3.75 | 4.50 | 6.00 | 7.50 | |
| Circulating pump | Power | KW | 0.375 | 0.375 | 0.375 | 0.375 | 0.75 | 0.75 | 0.75 | 1.5 |
| Head | m | 22 | 22 | 22 | 22 | 23 | 23 | 23 | 21.5 | |
| Refrigerant | Type | R22/R407c/R134a/R410a | ||||||||
| Control method | Temperature Sensing External Pressure Equalizing Expansion Valve | |||||||||
| filling volume | Kg | 0.50 | 1.00 | 1.50 | 2.00 | 2.50 | 3.00 | 4.00 | 5.00 | |
| Evaporator | Flow | m³/h | 0.82 | 0.98 | 1.45 | 1.88 | 2.42 | 2.92 | 3.75 | 4.85 |
| water capacity | m³ | 0.028 | 0.04 | 0.05 | 0.05 | 0.065 | 0.065 | 0.13 | 0.18 | |
| Diameter | inch | 1/2" | 3/4" | 1" | 1-1/2" | 1-1/2" | ||||
| Condensator | Type | Efficient brass sets corrugated aluminum fin | ||||||||
| Fan | Type | Axial flow | ||||||||
| air volume | m³/h | 1000 | 2000 | 3000 | 4000 | 5000 | 6000 | 8000 | 10000 | |
| Protective device | High and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc. | |||||||||
| Machine size | L | mm | 680 | 800 | 1040 | 1140 | 1140 | 1200 | 1400 | 1400 |
| W | mm | 420 | 480 | 555 | 620 | 620 | 650 | 725 | 725 | |
| H | mm | 720 | 850 | 1060 | 1200 | 1200 | 1160 | 1450 | 1450 | |
| Unit weight | Kg | 60 | 90 | 130 | 140 | 170 | 210 | 270 | 350 | |
| Model | JLSF-12HP | JLSF-15HP | JLSF-20HP | JLSF-25HP | JLSF-30HP | JLSF-40HP | JLSF-50HP | JLSF-60HP | ||
| Cooling capacity | KW/h | 37.2 | 46.5 | 65 | 77.5 | 93 | 124 | 155 | 186 | |
| Kcal/h | 29,059 | 37,965 | 50,805 | 61,683 | 74,992 | 97,675 | 116,521 | 156,249 | ||
| Temperature range | 5℃-35℃(Below 0℃ can be customized) | |||||||||
| Power supply | 1N-220V 50HZ/60HZ 3N-380V/415V 50HZ/60HZ | |||||||||
| Total power | KW | 11.4 | 13.62 | 19.8 | 22.75 | 28.3 | 39.2 | 46.75 | 56.1 | |
| Compressor | Type | Hermetic scroll type or piston | ||||||||
| Power | KW | 9 | 11.25 | 15 | 18.75 | 22.5 | 30 | 37.5 | 45 | |
| Circulating pump | Power | KW | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 4 | 4 | 5.5 |
| Head | m | 21.5 | 21.5 | 22 | 22 | 25 | 25 | 25 | 26 | |
| Refrigerant | Type | R22/R407c/R134a/R410a | ||||||||
| Control method | Temperature Sensing External Pressure Equalizing Expansion Valve | |||||||||
| filling volume | Kg | 7.2 | 9.1 | 12.2 | 15.3 | 18.6 | 24.5 | 30.6 | 36.8 | |
| Evaporator | Flow | m³/h | 5.81 | 7.6 | 10.16 | 12.34 | 15.2 | 19.53 | 23.3 | 30.52 |
| water capacity | m³/h | 0.18 | 0.21 | 0.28 | 0.32 | 0.32 | 0.61 | 0.66 | 0.72 | |
| Diameter | inch | 1.5" | 2" | 2.5" | 3" | |||||
| Condensator | Type | Efficient brass sets corrugated aluminum fin | ||||||||
| Fan | Type | Axial flow | ||||||||
| air volume | m³/h | 12000 | 15000 | 20000 | 25000 | 30000 | 40000 | 50000 | 60000 | |
| Protective device | High and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc. | |||||||||
| Machine size | L | mm | 1400 | 1750 | 2000 | 2000 | 2200 | 2000 | 2000 | 2400 |
| W | mm | 725 | 750 | 900 | 900 | 900 | 1800 | 1800 | 1800 | |
| H | mm | 1450 | 1500 | 1770 | 1770 | 1770 | 2200 | 2300 | 2300 | |
| Unit weight | Kg | 370 | 480 | 590 | 590 | 880 | 1000 | 1280 | 1420 | |
Application Industry:
Small air-cooled chillers are suitable for many different industries and applications, including but not limited to the following:
1.Electronics industry: Small air-cooled chillers can provide refrigeration for high-tech products such as semiconductors, optics, and electronic components to ensure the normal operation of the equipment.
2.Pharmaceutical industry: small air-cooled chillers can provide stable cooling effect for the link in the pharmaceutical production process that requires temperature control, ensuring the quality and safety of pharmaceuticals.
3.Food industry: Small air-cooled chillers can provide refrigeration for the links that require temperature control during food processing, storage and transportation to ensure the quality and safety of food.
4.Plastic industry: small air-cooled chillers can provide refrigeration for the temperature-controlled links in plastic injection molding, blow molding, extrusion molding, etc., to ensure product quality and production efficiency.
5.Chemical industry: small air-cooled chillers can provide refrigeration for the links that need temperature control in the chemical production process to ensure the quality and safety of chemical products.
In general, small air-cooled chillers are suitable for various occasions that require refrigeration, and provide efficient, stable and reliable refrigeration solutions for different industries.
Automotive Manufacturing Chemical Engineering Electronics Industry Electroplating Industry
Injection Molding Industry Pharmaceutical Industry Plastic Packaging Industry Printing Industry
Upport and Services:
Air Cooled Chiller technical support and service includes:
1. 24/7 customer support
2. Remote guidance installation and maintenance
3. Remote Diagnostics and Troubleshooting
4. Phone/Email Advice and Guidance
5. User friendly documentation and manuals
6. Software Updates and Upgrades
7. Cost price of spare parts and consumables
Packing and Shipping:
Air-cooled chillers are packaged and shipped in standard plywood wooden boxes. All components are secured and protected with a film, and the unit is then placed on a pallet for easy transport. And affix the shipping mark information label on the wooden box to ensure correct delivery.
The importance of chillers for vacuum coating
The chiller plays a very important role in the vacuum coating process, and it has a vital impact on the quality and efficiency of vacuum coating. Specifically, the role of chillers in vacuum coating is mainly reflected in the following aspects:
1. Control the reaction chamber temperature: During the vacuum coating process, the temperature in the reaction chamber will continue to rise. If the temperature is too high, it will affect the quality of the film and the film forming speed. The chiller can reduce the temperature of the reaction chamber by circulating water and maintain a constant temperature in the reaction chamber to improve the quality and film forming speed of the film.
2. Control the temperature of the vacuum pump: The vacuum pump is an essential device in the vacuum coating process, and the increase of its temperature will reduce its pumping efficiency and life. The chiller can reduce the temperature of the vacuum pump by cooling the vacuum pump shell and the suction pipeline, improve the suction efficiency and prolong the service life of the vacuum pump.
3. Cooling the target: The target will generate heat during the coating process. If it is not cooled in time, it will reduce the service life of the target and affect the quality of the film. The water chiller can cool the target through circulating water, keep the constant temperature of the target, prolong the service life of the target and improve the quality of the film.
4. Ensure the stability of the equipment: In the process of vacuum coating, the stability of the equipment has a crucial impact on the quality and efficiency of film formation. The chiller ensures the stability of the equipment by controlling the temperature of the reaction chamber, vacuum pump and target material, so as to improve the quality and efficiency of film formation.
In summary, the chiller can not only ensure the stability of the equipment during the vacuum coating process, but also control the temperature of the reaction chamber, vacuum pump and target, and improve the quality and efficiency of film formation, so its importance to vacuum coating cannot be ignored .