Dongguan Jialisheng Refrigeration Equipment Co., Ltd.
Dongguan Jialisheng Refrigeration Equipment Co., Ltd.
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Product Description:
Mold Cooling Water Chiller is a cooling equipment specially used in the mold manufacturing and injection molding process. It mainly reduces the temperature of the mold by circulating cold water to ensure product quality and production efficiency.
The mold will generate a lot of heat during use. If it is not cooled in time, it may cause the mold to deform, reduce product quality, or even damage the mold. The mold cooling chiller absorbs the heat of the mold by circulating cold water, takes away the heat, and keeps the mold working within a suitable temperature range.
Mold cooling chillers usually consist of components such as compressors, evaporators, condensers, cooling water tanks, and circulation pumps. Its working principle is to compress the refrigerant into a high-temperature and high-pressure gas through a compressor, and then cool it through a condenser and convert it into a high-pressure liquid. After the high-pressure liquid is decompressed through the expansion valve, it absorbs the heat of the mold and cools the mold, and then is circulated through the cooling water tank and circulation pump.
The use of mold cooling chillers can effectively control the temperature of the mold, improve the service life and stability of the mold, and avoid production problems caused by overheating or undercooling. It can also improve production efficiency, reduce production cycle time, and improve product quality and consistency.
When selecting a mold cooling chiller, factors such as mold size, cooling needs, production scale, and environmental conditions need to be considered. Typically, suppliers will provide suitable solutions and equipment options based on the customer's specific needs.
Product Features:
Air-cooled chiller is a common refrigeration equipment, its main features are as follows:
1.Independence: The air-cooled chiller does not need to be connected to an external cooling water source through pipes or water pumps. It is independent and easy to install and move.
2.High efficiency and energy saving: The air-cooled chiller adopts high-efficiency compressors and heat exchangers, which can reach the set temperature requirements in a short period of time, and can also reduce energy consumption and have better energy-saving effects.
3.Easy maintenance: The air-cooled chiller is simple in structure, easy to maintain, easy to clean and repair.
4.Low noise: The air-cooled chiller has low operating noise and will not interfere with the surrounding environment and personnel. It is suitable for places that require a quiet environment.
5.Automatic control: The air-cooled chiller adopts an advanced control system, which can automatically adjust the temperature and humidity to ensure stable and reliable cooling effect.
6.Flexibility: The air-cooled chiller can be used alone or in conjunction with other equipment to meet different needs.
In general, the air-cooled chiller has the characteristics of independence, high efficiency and energy saving, easy maintenance, low noise, automatic control and flexibility, and is an ideal equipment widely used in various refrigeration needs.
Working Principle:
The main components of an air-cooled chiller include a compressor, an air condenser, an expansion valve, and an evaporator. Here is a basic overview of its workflow:
1.The compressor takes in low-pressure, low-temperature refrigerant gas and compresses it into high-pressure, high-temperature gas.
2.This high-temperature, high-pressure refrigerant gas enters the air condenser, exchanges heat with the ambient air, and discharges heat to the environment, while the refrigerant condenses from a gaseous state to a liquid state.
3.The high-pressure refrigerant liquid passes through the expansion valve, the pressure suddenly drops, and it turns into a low-pressure and low-temperature refrigerant liquid.
4.The low-temperature and low-pressure refrigerant liquid enters the evaporator, absorbs indoor heat, evaporates into a gaseous state by itself, and the indoor temperature drops to achieve the purpose of refrigeration.
5.The refrigerant gas is sucked into the compressor again to complete a cycle.
The advantages of air-cooled chillers include simple installation, no need for cooling towers and cooling water pumps, and low maintenance costs. However, its efficiency is lower than that of water-cooled chillers, especially at high ambient temperatures, and its efficiency will be further reduced
| ① Compressor | ⑤ Evaporator | ⑨ Temperature sensor | ⑬ Bypass valve |
| ② Condenser | ⑥ Ball valve | ⑩ Water tank | ⑭ Low voltage controller |
| ③ Filter drier | ⑦ Antifreeze switch | ⑪ Water pump pressure gauge | ⑮ High voltage controller |
| ④ Expansion valve | ⑧ Float switch | ⑫ Water pump | ⑯ Pressure relief valve |
Techinical Parameters:
| Model | JLSF-1HP | JLSF-2HP | JLSF-3HP | JLSF-4HP | JLSF-5HP | JLSF-6HP | JLSF-8HP | JLSF-10HP | ||
| Cooling capacity | KW/h | 3.1 | 6.2 | 9.3 | 12.4 | 15.5 | 18.6 | 24.8 | 31 | |
| Kcal/h | 2,700 | 5,400 | 8,100 | 10,800 | 13,500 | 16,200 | 21,600 | 27,000 | ||
| Temperature range | 5℃-35℃(Below 0℃ can be customized) | |||||||||
| Power supply | 1PH-220V 50HZ/60HZ 3PH-380V/415V 50HZ/60HZ | |||||||||
| Total power | KW | 1.21 | 2.03 | 2.84 | 3.7 | 4.5 | 5.7 | 7.33 | 8.83 | |
| Compressor | Type | Hermetic scroll type or piston | ||||||||
| Power | KW | 0.75 | 1.50 | 2.25 | 3.00 | 3.75 | 4.50 | 6.00 | 7.50 | |
| Circulating pump | Power | KW | 0.375 | 0.375 | 0.375 | 0.375 | 0.75 | 0.75 | 0.75 | 1.5 |
| Head | m | 22 | 22 | 22 | 22 | 23 | 23 | 23 | 21.5 | |
| Refrigerant | Type | R22/R407c/R134a/R410a | ||||||||
| Control method | Temperature Sensing External Pressure Equalizing Expansion Valve | |||||||||
| filling volume | Kg | 0.50 | 1.00 | 1.50 | 2.00 | 2.50 | 3.00 | 4.00 | 5.00 | |
| Evaporator | Flow | m³/h | 0.82 | 0.98 | 1.45 | 1.88 | 2.42 | 2.92 | 3.75 | 4.85 |
| water capacity | m³ | 0.028 | 0.04 | 0.05 | 0.05 | 0.065 | 0.065 | 0.13 | 0.18 | |
| Diameter | inch | 1/2" | 3/4" | 1" | 1-1/2" | 1-1/2" | ||||
| Condensator | Type | Efficient brass sets corrugated aluminum fin | ||||||||
| Fan | Type | Axial flow | ||||||||
| air volume | m³/h | 1000 | 2000 | 3000 | 4000 | 5000 | 6000 | 8000 | 10000 | |
| Protective device | High and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc. | |||||||||
| Machine size | L | mm | 680 | 800 | 1040 | 1140 | 1140 | 1200 | 1400 | 1400 |
| W | mm | 420 | 480 | 555 | 620 | 620 | 650 | 725 | 725 | |
| H | mm | 720 | 850 | 1060 | 1200 | 1200 | 1160 | 1450 | 1450 | |
| Unit weight | Kg | 60 | 90 | 130 | 140 | 170 | 210 | 270 | 350 | |
| Model | JLSF-12HP | JLSF-15HP | JLSF-20HP | JLSF-25HP | JLSF-30HP | JLSF-40HP | JLSF-50HP | JLSF-60HP | ||
| Cooling capacity | KW/h | 37.2 | 46.5 | 65 | 77.5 | 93 | 124 | 155 | 186 | |
| Kcal/h | 29,059 | 37,965 | 50,805 | 61,683 | 74,992 | 97,675 | 116,521 | 156,249 | ||
| Temperature range | 5℃-35℃(Below 0℃ can be customized) | |||||||||
| Power supply | 1N-220V 50HZ/60HZ 3N-380V/415V 50HZ/60HZ | |||||||||
| Total power | KW | 11.4 | 13.62 | 19.8 | 22.75 | 28.3 | 39.2 | 46.75 | 56.1 | |
| Compressor | Type | Hermetic scroll type or piston | ||||||||
| Power | KW | 9 | 11.25 | 15 | 18.75 | 22.5 | 30 | 37.5 | 45 | |
| Circulating pump | Power | KW | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 4 | 4 | 5.5 |
| Head | m | 21.5 | 21.5 | 22 | 22 | 25 | 25 | 25 | 26 | |
| Refrigerant | Type | R22/R407c/R134a/R410a | ||||||||
| Control method | Temperature Sensing External Pressure Equalizing Expansion Valve | |||||||||
| filling volume | Kg | 7.2 | 9.1 | 12.2 | 15.3 | 18.6 | 24.5 | 30.6 | 36.8 | |
| Evaporator | Flow | m³/h | 5.81 | 7.6 | 10.16 | 12.34 | 15.2 | 19.53 | 23.3 | 30.52 |
| water capacity | m³/h | 0.18 | 0.21 | 0.28 | 0.32 | 0.32 | 0.61 | 0.66 | 0.72 | |
| Diameter | inch | 1.5" | 2" | 2.5" | 3" | |||||
| Condensator | Type | Efficient brass sets corrugated aluminum fin | ||||||||
| Fan | Type | Axial flow | ||||||||
| air volume | m³/h | 12000 | 15000 | 20000 | 25000 | 30000 | 40000 | 50000 | 60000 | |
| Protective device | High and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc. | |||||||||
| Machine size | L | mm | 1400 | 1750 | 2000 | 2000 | 2200 | 2000 | 2000 | 2400 |
| W | mm | 725 | 750 | 900 | 900 | 900 | 1800 | 1800 | 1800 | |
| H | mm | 1450 | 1500 | 1770 | 1770 | 1770 | 2200 | 2300 | 2300 | |
| Unit weight | Kg | 370 | 480 | 590 | 590 | 880 | 1000 | 1280 | 1420 | |
Application Industry:
Small air-cooled chillers are suitable for many different industries and applications, including but not limited to the following:
1.Electronics industry: Small air-cooled chillers can provide refrigeration for high-tech products such as semiconductors, optics, and electronic components to ensure the normal operation of the equipment.
2.Pharmaceutical industry: small air-cooled chillers can provide stable cooling effect for the link in the pharmaceutical production process that requires temperature control, ensuring the quality and safety of pharmaceuticals.
3.Food industry: Small air-cooled chillers can provide refrigeration for the links that require temperature control during food processing, storage and transportation to ensure the quality and safety of food.
4.Plastic industry: small air-cooled chillers can provide refrigeration for the temperature-controlled links in plastic injection molding, blow molding, extrusion molding, etc., to ensure product quality and production efficiency.
5.Chemical industry: small air-cooled chillers can provide refrigeration for the links that need temperature control in the chemical production process to ensure the quality and safety of chemical products.
In general, small air-cooled chillers are suitable for various occasions that require refrigeration, and provide efficient, stable and reliable refrigeration solutions for different industries.
Automotive Manufacturing Chemical Engineering Electronics Industry Electroplating Industry
Injection Molding Industry Pharmaceutical Industry Plastic Packaging Industry Printing Industry
Upport and Services:
Chiller technical support and service includes:
1. 24/7 customer support
2. Remote guidance installation and maintenance
3. Remote Diagnostics and Troubleshooting
4. Phone/Email Advice and Guidance
5. User friendly documentation and manuals
6. Software Updates and Upgrades
7. Cost price of spare parts and consumables
Packing and Shipping:
Chillers are packaged and shipped in standard plywood wooden boxes. All components are secured and protected with a film, and the unit is then placed on a pallet for easy transport. And affix the shipping mark information label on the wooden box to ensure correct delivery.
How to choose a mold cooling chiller?
There are several factors to consider when choosing the right mold cooling chiller. Here are some guidelines to help you choose:
1. Cooling needs: First, you need to determine your cooling needs. Consider the size of the mold, the material and the heat load during the injection molding process. This will help determine the cooling capacity you require (usually measured in kilowatts or tons).
2. Temperature requirements: Determine your cooling water temperature requirements. Different molds and production processes may require different temperature ranges. Make sure the cooling chiller you choose can provide the required temperature range and stability.
3. Equipment type: Choose the appropriate equipment type according to your factory conditions and equipment requirements. Air-cooled and water-cooled chillers each have their own advantages and disadvantages. Air-cooling is more convenient for factories without water cooling systems, but water-cooling generally has higher cooling efficiency.
4. Energy efficiency: Consider choosing a mold cooling chiller with higher energy efficiency to reduce energy consumption and operating costs. Check the device's energy label and specification sheet to learn about its energy efficiency rating and related metrics.
5. Control system: Consider the control system of the equipment. Advanced automated control systems can provide more precise temperature control and operating parameter adjustment, improving production efficiency and product quality.
6. Automated control: Some mold cooling chillers are equipped with advanced automated control systems that can monitor and adjust parameters such as temperature, pressure, and flow of cooling water. These systems can provide more precise temperature control and automatically adjust operating parameters to meet the requirements of different production conditions.
7. Energy saving and environmental protection: Modern mold cooling chillers usually have energy saving and environmental protection designs. For example, some equipment uses efficient compressors and heat exchangers to reduce energy consumption. In addition, some equipment also uses environmentally friendly refrigerants to reduce damage to the atmospheric ozone layer.
8. Installation and maintenance: The installation and maintenance of the mold cooling chiller requires professional and technical personnel. The supply and discharge of cooling water, as well as the safety and stability of the equipment need to be considered during installation. Regular maintenance and cleaning are key to ensuring proper operation and extending the life of your equipment.
It is recommended to communicate with a professional equipment supplier or engineer and provide detailed cooling requirements and factory environment information. They can provide personalized advice and solutions based on your specific situation, helping you choose the most suitable mold cooling chiller.